Can You Mix 20W40 With 20W50 – A Mechanic’S Guide To Safe Topping Off

You’re in a pinch and need to top off your oil—is it safe to mix these two common weights? Generally, yes, you can mix 20W-40 and 20W-50 for a short-term, emergency top-off without causing immediate engine damage. However, it’s not recommended as a long-term strategy or for a full oil change.

Picture this: you’re on a road trip or heading to the trail, and a quick dipstick check shows you’re a quart low. The only bottle on the gas station shelf is 20W-50, but your engine is happily running 20W-40. It’s a classic DIY dilemma that can leave you wondering if you’re about to make a costly mistake.

You’re right to be cautious. Your engine’s oil is its lifeblood, and getting it wrong can have serious consequences. We promise this guide will give you the clear, no-nonsense answers you need to handle this situation with confidence, straight from the perspective of an experienced technician.

We’ll break down exactly what those numbers on the bottle mean, explain the short-term vs. long-term risks, and provide a practical can you mix 20w40 with 20w50 guide for when you have no other choice. Let’s get your engine protected and get you back on the road safely.

Decoding the Numbers: What Do 20W-40 and 20W-50 Really Mean?

Before we can talk about mixing, we need to understand what we’re working with. Those numbers on the oil bottle aren’t random; they represent the oil’s viscosity, or its resistance to flow, at different temperatures.

Think of it like syrup. When it’s cold, it’s thick and flows slowly. When it’s warm, it thins out and flows easily. Motor oil behaves the same way, and these numbers tell us how much.

The “W” is for Winter

The first number, “20W,” stands for Winter. It measures the oil’s viscosity at cold temperatures (specifically, 0° F or -18° C). Both 20W-40 and 20W-50 have the same cold-start performance.

This is great news because it means during the most critical time for engine wear—startup—both oils will flow similarly to lubricate vital components. You don’t have to worry about one being significantly thicker than the other when you turn the key.

Operating Temperature Viscosity: The Key Difference

The second number—the “40” or “50”—is where these oils differ. This number indicates the oil’s viscosity at normal engine operating temperatures (212° F or 100° C).

  • 20W-40: This oil is slightly thinner at high temperatures.
  • 20W-50: This oil is slightly thicker at high temperatures.

A higher number means a thicker oil, which provides a tougher lubricating film. This is often recommended for older, higher-mileage engines, classic cars, or air-cooled engines (like in many motorcycles and vintage VWs) that tend to run hotter and have looser tolerances.

So, Can You Mix 20W-40 with 20W-50? The Short and Long Answer

Now for the main event. The answer isn’t a simple yes or no—it depends entirely on the situation. Here’s a breakdown of when it’s acceptable and when you should absolutely avoid it.

The Emergency Top-Off: Is It Safe?

Yes. If your oil level is low and your only option is to add a quart of 20W-50 to your 20W-40 (or vice-versa), do it. Running with low oil is far more dangerous to your engine than running with a slightly mixed viscosity.

For a small top-off (a quart or less in a typical 5-quart system), the overall viscosity of your oil will only change slightly. You are simply trying to get the oil level back into the safe zone on your dipstick to prevent oil starvation and catastrophic engine damage.

The Full Oil Change: Why It’s a Bad Idea

Never intentionally mix 20W-40 and 20W-50 for a complete oil change. When you do this, you create a new, unknown viscosity. You’re no longer running 20W-40 or 20W-50; you’re running something in between, like a “20W-45.”

Your vehicle’s engineers specified a particular oil weight for a reason. It’s designed to provide the perfect balance of protection, performance, and fuel efficiency. Using a custom-blended “mystery oil” means you’re operating outside of those tested parameters.

What Happens to the Viscosity When You Mix?

When you mix the two, you get a simple average. If you add one quart of 20W-50 to four quarts of 20W-40, the resulting mixture will be much closer to a 40-weight oil. It will be slightly thicker than before, but not dramatically so.

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This is why it’s acceptable for a small top-off. The change is minimal. But if you mix them 50/50, you’ve significantly altered the oil’s properties from what your engine manufacturer intended.

Potential Benefits and Common Problems with Mixing 20W-40 and 20W-50

While mixing is an emergency measure, it’s worth understanding the potential outcomes. This section covers some of the rare benefits and the more likely common problems with can you mix 20w40 with 20w50.

Are There Any Real Benefits?

The only true benefit is situational: preventing engine damage from oil starvation. That’s it. It’s a lifeline, not a performance upgrade.

Some old-school mechanics might argue that adding a thicker 20W-50 to an older, oil-burning engine can help slow consumption or quiet a noisy valvetrain. While this might offer a temporary band-aid, it’s masking a deeper mechanical issue that needs a proper diagnosis, not a different oil mix. Highlighting the benefits of can you mix 20w40 with 20w50 is mostly about immediate engine survival.

Common Problems and Risks to Watch For

While a one-time mix is unlikely to cause harm, repeated use or large quantities can lead to issues:

  • Reduced Fuel Economy: Thicker oil creates more internal drag, forcing the engine to work harder and use more fuel.
  • Altered Performance in Modern Engines: Newer engines with tight tolerances and complex systems like variable valve timing (VVT) are highly sensitive to oil viscosity. The wrong thickness can cause these systems to perform sluggishly or even trigger a check engine light.
  • Potential Warranty Issues: If your vehicle is under warranty, using an oil concoction that doesn’t match the manufacturer’s specification could give them grounds to deny a claim for an engine-related failure.
  • Incompatible Additive Packages: While rare with modern API-certified oils, different brands can have unique additive formulas. Mixing them dilutes the effectiveness of each package, potentially reducing the oil’s anti-wear, anti-corrosion, or cleaning properties.

A Practical Guide: How to Mix 20W-40 with 20W-50 Safely (When You Must)

If you find yourself in a situation where mixing is your only option, follow this simple how to can you mix 20w40 with 20w50 process. This is your emergency action plan.

  1. Confirm Oil Type and Certification: Before you pour, check the bottles. It’s best to mix oils of the same type (e.g., conventional with conventional, synthetic with synthetic). Most importantly, ensure both oils carry the same API (American Petroleum Institute) “donut” or “starburst” seal. This confirms they meet modern performance standards and are miscible.

  2. Add the Minimum Amount Necessary: Don’t dump the whole bottle in. Use a clean funnel and add the new oil in small increments, checking the dipstick after each pour. Stop as soon as the level reaches the “Full” or “Max” line. The less you add, the better.

  3. Document What You Did: Make a note on your phone or a maintenance log. Write down the date, your vehicle’s mileage, and what type and amount of oil you added. This will be a crucial reminder for your next service.

  4. Plan for a Proper Oil Change: Treat this as a temporary fix. Your next step should be to schedule a full oil and filter change with the correct, manufacturer-specified oil as soon as it’s practical. This resets your engine with the proper lubricant and peace of mind.

Best Practices for Oil Management: The Proactive Approach

The best way to handle this problem is to prevent it from ever happening. Following a good can you mix 20w40 with 20w50 care guide is all about being prepared.

Stick to Your Manufacturer’s Recommendation

This is the golden rule. Your owner’s manual is your best friend. It will tell you the exact oil viscosity (e.g., 5W-30, 0W-20, or even 20W-40) your engine was designed for. Trust the engineers who built it.

Keep a Spare Quart on Hand

The easiest solution? Buy an extra quart of the correct oil during your oil change and keep it securely in your trunk. For off-roaders and overlanders, carrying extra fluids is standard practice. This simple step makes an emergency top-off a non-issue.

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Perform Regular Oil Level Checks

Get in the habit of checking your oil every other time you fill up with gas. Make sure your vehicle is on level ground and the engine has been off for at least 5-10 minutes to allow the oil to drain back into the pan for an accurate reading. Catching a low level early prevents roadside emergencies.

Sustainable and Eco-Friendly Oil Management

Being a responsible DIYer also means thinking about our environmental impact. Adopting a sustainable can you mix 20w40 with 20w50 mindset is part of good ownership.

When you do your oil change to correct a mixed-oil situation, never dump the used oil down the drain or on the ground. It is highly toxic. Store it in a sealed container (like the empty new oil bottle) and take it to an auto parts store or a local recycling center. Most stores will take used oil for free.

Furthermore, using the correct oil viscosity as specified by your manufacturer ensures your engine runs as efficiently as possible. This maximizes your fuel economy, which in turn reduces your carbon footprint. An efficient engine is an eco-friendly can you mix 20w40 with 20w50 solution.

Frequently Asked Questions About Mixing 20W-40 and 20W-50

What if I mix synthetic 20W-40 with conventional 20W-50?

You can, but it’s not ideal. When you mix a full synthetic with a conventional oil, the entire mixture takes on the properties of the lesser oil. You essentially create a synthetic blend and lose many of the high-performance, long-life benefits you paid for with the synthetic oil.

Will mixing these oils void my vehicle’s warranty?

It could. Vehicle manufacturers are very specific about fluid requirements. If you have an engine failure and a lab analysis shows the oil in the crankcase doesn’t meet the specified viscosity, the manufacturer could argue that improper maintenance contributed to the failure and deny the warranty claim.

How much 20W-50 can I safely add to 20W-40?

Think of it in terms of a ratio. Adding one quart to a five-quart system is a 20% change, which is a reasonable limit for an emergency. The goal is always to use the absolute minimum required to bring the level back to “Full” on the dipstick.

Is the advice different for a motorcycle or an off-road ATV?

The core principle is the same, but the stakes can be higher. Many motorcycle engines share oil with their transmission and wet clutch. These require specific oils with a JASO rating to prevent clutch slippage. Mixing in a standard automotive oil (even of the right viscosity) can cause serious clutch problems. Always prioritize the correct, motorcycle-specific oil.

Final Thoughts: Drive with Confidence

So, can you mix 20W-40 with 20W-50? In a tight spot to avoid running your engine on low oil, absolutely. It’s a safe, temporary fix to get you home or to the next service station.

However, it should never be your go-to plan. The best practice is always to use the single, correct grade of oil specified in your owner’s manual. This ensures your engine gets the protection, performance, and longevity it was designed for.

By checking your oil regularly and keeping a spare quart on hand, you can avoid this dilemma altogether. Keep your engine happy, stick to the basics, and you’ll be ready for any adventure the road throws your way. Stay safe out there!

Robert Lozano

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